* “Tangless Inserts” and “Tangless” are registered trademark of Advanex inc.
Features
This kit is ideal for using a small amount of “tangless insert” that is ideal for repairing female threads and for trial use. Because the structure is the same as the conventional automatic insertion tool, it can be used without any discomfort even if it is later shifted to the automatic insertion tool.
With Advanex
There are three sets of nominal lengths: 10 5D products, a tangless kit with drills for holes, special-purpose taps, manual insertion tools, and manual extraction tools set together, an insertion/extraction tool kit with manual insertion tools and manual extraction tools set together, and an insertion tool kit with only manual insertion tools set together, and a total of 9 types in each of 3 sizes and total.
Tangless inserts are made by processing diamond-shaped materials into coils. When inserted for reinforcement of female threads, it is fixed to the base metal by spring-back action. By inserting and using soft metals, cast iron, resin, and other materials with weak internal threads, a reliable and strong screw fastening force can be obtained.
With Advanex
The use of dedicated tools enables insertion and extraction without tang insertion. There is no damage to female screws or inserts when pulling out. Insertions can be from either front or back without directionality. The insertion tang is not required to be folded, folded, and gauge checked after insertion. This greatly reduces the work time.
Technology introduction
The process of inserting and sampling is simple
■ The use of special tools enables insertion and extraction without the tang. ■ When removing, neither the female thread nor product are damaged. ■ There is no need to fold the tang, look for a folded tang, or check the gauge. ■ If you use ACI-030/ACI-100 power tools, you can insert and remove it by pressing a single button.
Power tool ACI-030/ACI-100
■ A power tool suitable for the insertion of tangless inserts and coil threads R. ■ Compatible size allows inserting wire inserts of sizes from M2 to M6 in ACI-030 and from M6 to M16 in ACI-100. ■ Smooth insertion/extraction thanks to the auto-inversion function is realized by pairing with the dedicated power supply “T45BL”, “T70BL” of HIOS Corporation.
Advanex can machine these from a wire diameter of φ0.015. All coiling machines are equipped with a free-length detector and are guaranteed to have full load characteristics. Even in the case of high-mix, low-volume production, mixing and delivery delays do not occur due to our own process control. The hook shape of the tension spring can be adapted to any shape. Depending on the application, we also have a wide range of know-how in post-treatment, including heat treatment, setting, and surface treatment, so we will propose them to meet your needs. We possess a wide variety of facilities and overwhelming numbers of units, including mechanics and NC coiling machines, and we have built an integrated production line covering everything from material supply to coiling, heat treatment, inspection, and packaging, so we can handle even highly complex tests.
General compression springs
Sorry, this video is only available in Japanese.
The wire extruded from the feed roller of the material is finished to the specified shape by the coiling point or pitch tool. In compression springs, the load is very important, but Adspring guarantees the total length by checking the free length using a sensor. In order for customers to use them with confidence, we have such a sensor device with almost no exception in coiling processing.
Relatively small compression springs
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Advanex can use a material with a diameter of φ0.015, and its tools are designed in-house. In this way, the free length of small springs is captured by laser sensors to guarantee the whole number of springs. Other facilities use image sensors, and we guarantee the entire number of images in the same way in conjunction with the automatic correction system. If there is any abnormality during machining, the separator pulls the abnormal product and production continues, enabling full unmanned operation at nighttime/Saturdays/holidays.
Very small tension Springs
Sorry, this video is only available in Japanese.
Typical tension springs are made with a specialized machine, but sizes exceeding deformed shapes and capabilities are processed with an NC multi-forming machine. In the case of tension springs, the angle at which the hook faces is also important. In addition to inserting and controlling the touch sensor during machining, the free length is checked with a laser sensor. All necessary parts are always equipped with sensors to assure that customers can use the product with confidence.
Insert molding, integrates plastic and metal parts. This technology and construction method combines precision press working, wire springs, and injection molding, Advanex’s core technology. Advanex possesses a wide variety of equipment groups, including automatic line 2 patterns and manual lines, enabling a wide range of insert molding, including hoop molding, vertical rotary molding, and horizontal + robot.
In particular, the Automated Hoop Production Line, a unified production line that combines multiple presses and molding machines, is aimed at achieving high production efficiency and unmanned operation right up to packaging.
In addition, we design and manufacture everything from press dies to injection molding dies and automated machines in-house, so we can propose the best product design at the request of our customers, such as reduction of assembly man-hours, miniaturization, thinning, and heightening precision.
The automatic hoop production line is a unified production line that combines multiple press machines and injection molding machines, enabling high-efficiency production. This line has a press in the front and back and is highly versatile. Advanex owns 16 main lines of 40-ton vertical injection machines. This is a production line that combines an injection molding machine and a press machine, and hoop materials stamped with a high-speed press in advance will be insert-molded.
This line continues from material supply to primary press machining, molding, and cut-off machining. Advanex offers a number of lines of this type to increase work efficiency and productivity.
Parts made of other materials, such as plastic and metal, are integrated. The process can be used in a wide range of products, including digital camera lens components, connectors, electronic components, automotive electrical components, antenna components, and lithium-ion battery components.
With Advanex
Advanex is equipped with technologies, from press working to injection molding, and produces products on an integrated line. Injection molding machines are available from 40 to 100 tons, enabling processing of minimal to medium-sized products. From press dies to injection molds and automatic machines, all can be designed and manufactured in-house. We aim to reduce the number of assembly steps, size and thickness, and increase the our products’ precision. We also propose the best component designs for our customers.
Technology introduction
[Insert molding with sharp edge press]
Insert technology enables stable molding (hoop molding) that cannot be simulated in assembly.
[Hoop forming and ultra-precision press]
We have realized the use of inserts while maintaining the quality of ultra-precision press products. Thickness 0.1mm, wall width 0.1mm.
This refers to metal reinforcing metal fittings used to fix molded products with bolts. The Advanex is machined by multi-forming machines that extract, crush, and curl plates and strips of metal material.
With Advanex
The joint production of press and forming is carried out according to the number of dimples (dents). Processing of SUS-made materials other than SPCC is available. In addition, we suggest VE and VA proposals for cutting products by changing construction methods, as well as dimple shapes for pull-out strength. Since dies are manufactured in-house, we are able to respond immediately and with our and accumulate know-how to customer needs.
NC multi-forming is capable of numerically controlling the position and timing of all tools by means of a servo motor. Fine-tuning bending and winding angles is easy, so it is possible to make samples with modified characteristics quickly, allowing customers to immediately check the optimum shape.
Settings can also be changed simply by replacing the tool at the slide end or the spinner. By making full use of touch and image sensors, we can guarantee 100% of critical characteristics. Advanex owns an overwhelming number of NC multi-forming machines. Similar facilities are installed at the prototype center, mass-production plants, and overseas plants, so transfers can be done smoothly.
Sorry, this video is only available in Japanese.
NC multi-forming machines process products by moving wire guides, slides, spinners, etc. via programming. High-precision servo motors provide peak performance in position control and suppresses product variations. This type of machine can be machined by securing the slide and rotating the wire to its tool position. This eliminates the need for slide replacement, resulting in a shorter set-up time. Once machining is complete, the product is retrieved with a pick up.
Sorry, this video is only available in Japanese.
The NC multi-forming machine adjusts the setup and product dimensions by changing the programming. Material sent from the back of the machine is fed from a wire guide into which various tools attached to the slide are fed. Body coils are processed and hooking and bending are carried out according to the program. Since the opposite angle of the hook is important for the pull spring, the wind angle is controlled by the touch sensor.
